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sales@hystat.co.uk
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Bespoke Hydraulic Cylinder Design & UK Manufacture

Engineering Excellence Since 1976 in West Yorkshire

Hystat Systems Limited are leading specialists in the design and precision manufacture of custom fluid power solutions. Operating from our purpose-built facility in Slaithwaite, we provide high-performance cylinders, accumulators, and rotary actuators for the world’s most demanding industrial environments.

Whether you require a one-off bespoke design or a standard replacement, our team of time-served engineers combines decades of expertise with rigorous ISO 9001:2015 quality standards to ensure every component delivers long-term reliability.

Specialized Solutions for Arduous Environments

We don’t just build hardware; we engineer solutions for industries where failure is not an option.

Marine, Offshore & Subsea

We have a wealth of experience in designing equipment for harsh salt-spray and high-pressure subsea conditions.

By utilizing high-grade stainless steel rods and marine-spec paint systems, we ensure maximum integrity for:

  • Offshore Cranes & A-Frames
  • Dredging & Drilling Equipment
  • Subsea ROVs & Risers
  • Flood Defences & Renewable Energy Installations

Heavy Duty & Industrial Processing

Built for high-cycle fatigue and extreme durability, our bolted-construction cylinders are the backbone of the UK’s primary industries:

  • Steel & Aluminium Rolling Mills
  • Power Generation & Servo Systems
  • Telescopic Lifting for Tunnelling & Waste Management
  • High-Force Roll Load Systems (AGC)
Specialized Solutions for Arduous Environments

Engineering Capabilities & Technical Specifications

Our manufacturing facility is equipped to handle heavy-duty engineering projects that few in the UK can match. We design to all major international codes, including Lloyds Register, DNV, ABS, and BV.

For more information about our capabilities and technical abilities you can find out more here:

Capabilities

Technical Downloads

Stroke up to 12,000mm
Rod Diameters 10mm to 1,100mm
Bore Sizes 20mm to 1,400mm
Pressure Range 1 to 2500 Bar (Standard Ranges available)
Rod Coatings Hard Chrome Plating, Nickel & HCP, HVOF, Ceramic, Laser Clad etc
Temperature Range Various from -60° to over +100°C
External Coatings Marine, Offshore, Subsea, Industrial etc
Mountings Spherical Rod End, Eye, Clevis, Trunnion, Front/Rear Flange, Foot
Connection Various available upon request
Approvals LRQA, Lloyds, DNV, ABS, BV etc

Why Partner with Hystat Systems?

“Our expertise lies in the Bespoke. If a standard catalog item won’t solve your problem, our design team will.”

In-House Design: Full CAD/CAM design capabilities to meet specific mounting, space, or performance constraints.

Material Traceability: All materials are sourced from reputable, certified suppliers with full documentation available.

Maintenance & Repair: Beyond manufacture, we provide a complete strip-down, report, and refurbishment service for all makes of hydraulic equipment. Find out more about Maintenance & Repair here.

Strategic Location: Located in the heart of West Yorkshire’s engineering corridor, providing easy logistical access for UK-wide delivery.

Why Partner with Hystat Systems?

Frequently Asked Questions: Hydraulic Cylinder Engineering

We specialize in long-stroke applications, with the capability to design and manufacture cylinders with a single stroke in excess of 10 metres (12,000mm). Our Huddersfield facility is specifically equipped with the heavy-lifting and precision machining tools required for these large-scale projects.

Yes. Our design team is highly experienced in working with all major international design codes, including Lloyds Register, DNV, ABS, and BV. We provide full material traceability and certification for offshore, subsea, and marine applications where compliance is critical.

Absolutely. We provide a comprehensive strip-down and report service. Our engineers will assess the wear or failure points of your existing equipment (regardless of the original manufacturer) and provide a fixed-price quotation for refurbishment to “as-new” standards.

Find out more about Maintenance & Repair here.

To ensure maximum service life in subsea or chemical environments, we offer a range of protective coatings including Hard Chrome Plating (HCP), Nickel & HCP, HVOF (High-Velocity Oxy-Fuel) thermal spraying, and Ceramic coatings. We can advise on the best coating based on your specific environmental salt-spray or chemical exposure levels.

Yes, all Hystat products are designed and manufactured at our facility in Slaithwaite, West Yorkshire. This allows us to maintain total control over quality assurance and provides our UK clients with shorter lead times and direct access to our engineering team.

Discuss Your Project with a Hystat Engineer

Looking for technical advice or a competitive quotation for your next project? Our Huddersfield-based team is available to discuss your requirements.

Request a Technical Consultation

Quality Assurance at Hystat